Iridium
spark plug specifications and benefits
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Relatively recent advances in fabrication techniques
have enabled the use of Iridium - an incredibly hard precious metal,
for the construction of spark plug electrodes. Laser welding technology
is used to weld the Iridium tip to spark plugs manufactured by both
Denso and NGK.
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Denso Iridium tip - click to enlarge
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Notable properties of Iridium are its melting point
- approximately 2450 degrees C, considerably higher than Platinum,
and it's strength - approximately 8 times that of platinum. The table
below compares the characteristics of Iridium with those of other
precious/semi-precious metals commonly used in the construction of
spark plugs.
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There are currently two main manufacturers of Iridium spark plugs
available in the UK. NGK have their Iridium IX brand and Denso have
their Iridium Power spark plugs. Both are very high quality products
using laser welding technology and manufacturing techniques perfected
over a very long history of spark plug design and manufacture.
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Advantages of Iridium spark plug types
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Because of the properties of Iridium, the spark plugs centre electrode
can be made with a much smaller diameter than with platinum types
(0.8mm), Gold or gold palladium and copper/nickel types. This means
that spark plugs potential difference is more concentrated and hence
less 'spark jump' voltage is required - this can be as much as 5,000
volts less than with standard plug types. Ignition is improved and
less strain is placed on the ignition system. Benefits of improved
ignition/combustion include better fuel economy, increased power/acceleration
and especially better throttle response.
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NGK Iridium IX spark plugs
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NGK's Iridium IX product range of spark plugs in the UK is aimed
predominantly at the motorcycle market. There are now a few instances
of cars officially imported into the UK (Mainly Renault vehicles)
that now use Iridium IX spark plugs as standard equipment - proof
that the motoring manufacturers have tried and tested and now trust
the product. NGK Iridium IX plugs are much more freely available in
the US and for a wider range of car applications. |
| Sparkplugs.co.uk keep most
commonly requested Iridium IX parts in stock for immediate despatch
and can obtain spark plugs to satisfy most other requirements on request. |
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The Iridium part of the spark plug is usually the centre electrode
alone although some OEM Iridium plugs are available which also contain
a chip of Iridium in the ground electrode. Service life of some
OEM Iridium spark plugs can be as much as 120000 miles with very
little degrading of performance in that lifespan. NGK Iridium IX
types have a centre electrode tipped with Iridium alloy with a 0.6mm
diameter. NGK believe this gives the optimum balance between performance
and service life. Service life estimates are up to 60000 miles for
cars and 20000 to 30000 for motorcycles although this is subject
to application of course.
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Denso Iridium Power spark plugs
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Denso's current Iridium Power product range is aimed mainly at the
performance car market although they have begun to release application
information for motorcycles. We can usually cross reference NGK parts
to Denso parts and vice versa to provide a plug to your specification. |
| Construction of NGK and Denso plugs is similar for
the most part, the big difference being Denso's use of a 0.4mm Iridium
tipped centre electrode - claimed to be the world's smallest production
centre electrode, where NGK's is 0.6mm. As with NGK Iridium, and indeed
most other spark plugs, the narrower the centre electrode is, the
lower the potential difference (voltage) that is required to jump
the gap between centre and ground electrodes. It follows that the
Denso plug will require an even lower 'spark jump' voltage than the
NGK plug. The Denso plug also utilises a 'u-grooved' ground electrode
which is claimed to aid in the production of a 'flame core' which
further improves the combustion process. In theory, all the benefits
offered by the NGK Iridium are further improved by the Denso Iridium
with the exception of service life. The smaller diameter of the Denso
centre electrode means that less wear can take place before the plugs'
optimum service life is exceeded. |
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